The MAMUTH Plus Thin Cutting Frame Saw was developed for cutting solid wood
blocks into gluable veneers with a minimum of saw kerf waste. The machine is
provided by standard accessories listed below. Thin Cutting Frame Saw MAMUTH is
a very heavy duty version of thin cutting frame saw for lumbers up to 220 mm
wide and up to 350 mm height.
Applications of use: Parquet and engineered flooring, doors, windows, stairs,
furniture, musical instruments, pencils, sport equipment (ski, snowboards, hokey
sticks), wooden-covers for fruit and vegetables, etc.
High precision lamellas with gluable surface in tolerance ± 0.1 mm, depending on lamellas width
The "Plus" System is designed for quick set-up and easy adjustment of the top pressure rollers via electrical motor
Air Blast system located directly behind the saw blades keeps the saw blades clean and prevents heat build-up
Automatic Opening of the machine for safe and easy removal and installation of the saw frame
Sturdy and durable Cast Iron Saw Frame Carriage no play mounted on linear guides
Feed roller movement is synchronized with the up/down movement of the saw frame
Modular Infeed can accommodate a center guide, side guide or channel system
Chip Breaker prevents splintering on the bottom side of the wood
Top and Bottom Driven Feed Rollers
Automatic Central Lubrication Unit
Solid Steel Crank Arms
On demand Features:
System ORBIT for increasing saw blades life by 20-50% compared with conventional frame saws
Top and Bottom Planing Module on machine outfeed
Air Jet system for cooling with extra ventilator
Top Planing Module on machine infeed
Automatic Hopper Feeder
Wet Way Cutting Option
Blades Tension Master
Thin Cutting Frame Saw MAMUTH Plus:
TECHNICAL SPECIFICATION
Stroke
250 mm
Strokes per minute
400
Max. cutting height
350 mm (13.7”)
Max. usable cutting width
220 mm (8.6”)
Min. material length
250 mm (10”)
Saw blade kerf (depends on tools & application)
from 0.7 mm (0.028”)
Min. slat thickness
2.0 mm, according to slat width
Bottom/top driven rollers
12/4
Bottom dust hood
ø 200 mm
Top dust hood
ø 120 mm
Air speed
25 m/s (82 ft/s)
Compressed air – min.
6 bar (90 psi)
Compressed air volume
2 – 10 m³/h
Capacity
Veneer/Slats per shift
700 – 1000 m² (7200 – 10800 ft²)
Feed Speed
0.2 – 2.0 m/min. (0.6 – 6.6 ft/min.)
Motors
Main motor
22 kW (30 hp)
Infeed top planing module
2.2 kW (3 hp)
Outfeed top planing module
2.2 kW (3 hp)
Outfeed bottom planing module
2.2 kW (3 hp)
Motor to open machine
0.18 kW (0.24 hp)
"Plus" system motors
0.50 kW (0.64 hp)
Machine dimensions
Length
3300 mm (130”)
Width
1000 mm (40”)
Height
2300 mm (91”)
Weight
4500 kg (9000 lbs)
Side Guide
Side Guide is used for wood blocks guiding as far as maximum working width of machine - by the type of machine:
ORBIT – maximum working width "B" = 150 mm
POWER – maximum working width "B" = 150 mm
MAMUTH – maximum working width "B" = 220 mm
This equipment is possible to use for processing of almost all kinds of wood blocks. We recommend to process the wood blocks at least from two sides - bottom and side surface. Height tolerance ± 0.1 mm must be held. Wood blocks are pressed against the Side Guide by mechanical levers. This equipment is not suitable for processing of wooden blocks, which thickness is less than 30 mm.
Center Guide
Center Guide is used for processing of two wooden blocks at the same time. For properly function must be ensured a height tolerance of wooden blocks ± 0.1 mm. Blocks are pressed against the Center Guide by adjustable levers via pneumatic cylinders or mechanically via hand into the fixed position. Maximum working width of wood blocks are limited:
ORBIT – maximum working width "B" = 65 mm
POWER – maximum working width "B" = 65 mm
MAMUTH – maximum working width "B" = 100 mm
This equipment is not suitable for processing of wooden blocks, which thickness is less than 30 mm.
Channel Guide
Channel Guide is used for processing of several wooden blocks at the same time. For properly function must be ensured the height tolerance of wooden blocks ± 0.1 mm. Blocks are guided towards the saw blades between the steel plates. For properly function of this system must be ensured the surfaces and edges processing. We recommend four-side-preplaned sawn wood (S4S) with accuracy of ± 0.1 mm. Max. number of the channels depends on the working width of the machine and on the thickness of the wood blocks.
Saw Frame (Stretching Frame)
Saw Frame is used for tensioning of the saw blades. Assemblying of the Saw Frame is done in the fixture called the Mounting Frame. Saw Frame with saw blades is fastened in the Main Carriage Frame of the machine in simply way. It is possible to add to every machine extra Saw Frames. Type of Saw Frame depends on type of the machine and on length of saw blades (according to cutting height).
Saw Spacers with holes
Saw Spacers fill a gap between saw blades and so they indicate thickness of the lamellas (slats). Saw Spacers with holes are determined for the Bottom Holder of Saw Frame.
Saw Spacers without holes
Saw Spacers fill a gap between saw blades and so they indicate thickness of the lamellas (slats). Saw Spacers with holes are determined for the Top Holder of saw frame.
Bottom Outfeed Planing Module
Bottom Planing Module on outfeed removes minor splinters on the bottom side of lamellas (slats). Draft of bottom module is fluently adjusted in and extent of 0-2 mm. Resultant measurement of planned lamellas is in accurate measure ± 0.1 mm. The bottom module can be equipped by the electronic measuring on demand. First of all it is determined for exact production of parquetry.
Top and Bottom Outfeed Planing Module
Top and Bottom Planing Module on outfeed is designated for removing torn out wood fibres from bottom and top side of material being cut. It serves at the same time for accurate height calibration of produced lamellas (slats). The Bottom Planing Module is the part of the Top Planing Module. The draft of bottom module is fluently adjusted in extent of 0-2 mm. The top module is possible adjust to the whole working range of machine. Resultant measurement of processed lamellas is in an accurate measurement ± 0.05 mm. The module is in standard equipped by electronic measuring with possibility of subtraction of both values of planing modules and its absolute value = resulted measurement of product. First of all it is determined for exact production of parquetry.
Top Infeed Planing Module
Top Infeed Planing Module installed on the Thin Cutting Frame Saw infeed helps to calibrate your input material in order to ensure proper feeding through the machine. You don't need to calibrate the material in height and process it directly after the multi-rip saw process.
Rubber Coating of the Top (Bottom) Rollers
The layer of PU on feed rollers ensures feed of wooden blocks - eliminates different of block heights. This method is used in combination with Central-Guide-Equipment or Channel-Guide.
Automatic Hopper Feeder
Automatic Hopper Feeder is designated for automatic feeding of sawn wood blocks - pneumatic cylinder pushes the wooden blocks into machine. The use is especially suitable in combination with Channel-Guide or for processing of the short wooden blocks. By using of the Automatic Hopper Feeder more machines can be operated by one worker. There is no limit for length of wooden blocks – from 200 mm and more.
Adjustable Chip Breaker between saw blades
Chip Breaker prevents making of splinters on the bottom side of wooden blocks. Chip Breaker supports processed wood near of the saw blades. The using is especially suitable for production of thin-lamellas or for cutting of wood with different structure of the spring and summer wood.
Air Blast System (Top and Bottom)
Air Blast System is designated for cutting-heights above 100 mm. Saw blades are cooled with compressed air expansion. Top-Air Blast System helps to blow out the sawn-dust and splinters out of kerfs. You can prolong the live time of saw blades up to 30% with using of this equipment.
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